Dispersion and Mixing
CFD simulations enable safe and cost-effective modeling of dispersion and mixing phenomena in virtual environments.
Dispersion and mixing are fundamental phenomena in process and energy industries. With the help of CFD analysis, we can optimize processes, improve performance, reduce energy consumption, and ensure operational safety – without forgetting environmental considerations.
The challenge often lies in the inability to test different conditions or solution options in real production facilities without expensive laboratory setups. Virtual environments enable challenging test scenarios that would be impossible or unsafe to implement physically. This approach shortens R&D timelines, reduces costs, and eliminates unnecessary risks.
By utilizing CFD analysis, you can compare multiple design alternatives to identify optimal solutions. Simulations enable efficient evaluation of dozens of design variations that would be impractical to test physically.
Three impellers circulate the fluid inside the vessel, while particles introduced from the opposite wall are transported and dispersed by the flow. The simulation is used to evaluate mixing efficiency, compare different impeller geometries, quantities, and orientations, and to optimize power consumption while maximizing mixing performance.
Services and competencies
- Risk analysis and assessment
- Industrial mixers
- Dispersion modeling
- Particles, droplets and bubbles
- Turbulence effects on mixing
- Separator design and optimization
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Hydrogen processing requires safety expertise – Elomatic’s strength lies in its extensive experience within the process industry
In hydrogen projects, safety planning is taken into account right from the very first stages of design. Designing for safety requires a diverse understanding of chemical and physical processes.
40 years of computational fluid dynamics: FINFLO supports the Finnish Air Force and European Space Agency
The FINFLO software is designed to simulate flows around aircraft, space probes and ships. Originating in the 1990s, the software remains relevant today, enabling advanced compressible flow calculations and simulations of dynamically changing flow environments.
Finding the full potential of CFD
CFD, or Computational Fluid Dynamics, is a method that is often utilized only for the post-design phase, although it is very well suited for wider and efficient use throughout the design process. Optimal use of CFD analysis generally shortens projects’ lead times and improves product assessment. It also provides an excellent basis for preparing digital twins. In process modeling tasks, CFD is an excellent tool for studying the components, for example.
Not only colorful pictures – CFD saves time and money
Did you know that by using computational fluid dynamics (CFD) you can save as much as 80 % in design time and 60 % in design costs? During the past 20 years, I’ve been lucky enough to participate in many interesting simulation projects both in Finland and abroad and have seen how clients have received instant help. But what is CFD really? Where can it be applied and why should it be utilized?